Demka Group

Demka Group’s Tokat Factory plays a strategic role within the company’s Türkiye-based production network, supporting regional manufacturing capacity with an experienced workforce and flexible operational structure. The facility operates with integrated garment manufacturing functions — including cutting, sewing, sewing line balancing, ironing/pressing, quality control and packaging — enabling consistent and efficient production for both fashion and workwear customers.

 

With approximately 270 employees and a growing machine capacity, the Tokat Factory is equipped to manage mid-scale to high-volume production programs. Its operational design ensures stability, reliability, and strong cross-functional communication, allowing the facility to deliver on both recurring and customized client expectations.

270 Total Employees (Cutting, Sewing, Ironing, Packing, QC, Logistics)

Organized Under Demka Group’s Multi-Factory Production Model

Specialized Expertise in Shirts, Trousers, Dresses, Blouses, Polos & Corporatewear

Strong Craftsmanship Teams for Consistent Approvals & Quality

Accurate Fabric Usage With Experienced Cutting Operators

Flexible Sewing Lines Suitable for Mixed-Volume Orders

Stabilized Line Balancing to Reduce Time Losses

Washing & Pressing Capability for Value-Added Finishing

Mid-Size Fashion & Workwear Programs

Reliable Production Environment With Consistent Workflow

Inline & Final Quality Control Teams Supporting Every Step of Production

Fast Sampling + Technical Approval Capabilities

Operational Efficiency Through Multi-Shift Working Models

Consistent & Repeatable Output for High-Volume Customer Orders

Strong Compliance With Demka Group Quality Standards

Localized Regional Workforce Advantage

Cost-Effective Production Capacity for Commercial Garments

Quality Maintain Every Time

Tokat Factory operates under Demka Group’s standardized Quality Assurance System, ensuring structured process control, measurable criteria, and reliable product outcomes. Every garment undergoes:

  • Fabric & material inspection

  • Size-set and technical approval

  • Inline stitching quality control

  • Final AQL-based inspection

  • Pressing/finishing quality confirmation

This multi-level approach minimizes defects, ensures consistency across all production runs, and delivers uniform results for global brands.

Highlights
  • Experienced quality teams

  • Structured AQL processes

  • Inline + final inspection mechanism

  • Consistent finishing standards

 

Key Departments at Tokat Factory

Our Istanbul HQ serves as the central management hub of Demka Group, hosting more than 120 professionals across design, sampling, planning, sourcing, quality and corporate functions. These teams coordinate our global supply chain, drive innovation, and ensure seamless communication with our factories in Türkiye and Ethiopia.

Cutting Department

  • Skilled operators for precise fabric cutting

  • Marker planning for optimal fabric consumption

  • Automated/manual cutting techniques depending on fabric type

  • Pre-production fabric control integration

  • Strong coordination with sewing preparation units

 

Sewing Department

  • Multi-line sewing operations with stable output

  • Skilled sewers trained for both fashion & workwear sewing needs

  • Line balancing to prevent bottlenecks

  • Supervisors monitoring efficiency & workmanship quality

  • Capability to manage multi-style production

Ironing & Finishing Department

  • Controlled ironing process ensuring visual consistency

  • Dedicated finishing experts for both commercial & fashion garments

  • Integration with final quality control teams

  • Steam press, form finish & package-ready output

Quality Assurance Department

  • Inline QA teams for every operation stage

  • Final inspection based on AQL 1.5 / 2.5 systems

  • Measurement teams for technical compliance

  • Reporting processes aligned with Demka Group standards

Packaging & Logistics Department

  • Efficient packing lines with barcode & labeling systems

  • Export documentation support

  • Coordination with central logistics for shipment planning